The chemical industry is under constant pressure to enhance safety, efficiency and transparency, all while managing increasingly complex production systems. At the same time, plants must evolve beyond traditional operating boundaries. Field-level digitalisation is a key enabler here – offering accurate, real-time data and unlocking access to vital process information.
VEGA supports this transformation not only through advanced communication protocols like Ethernet APL but also with forward-thinking digital services such as the myVEGA customer portal, digital twins, and the VEGA Inventory System. These tools ensure seamless data flow and provide robust support for system monitoring, maintenance and inventory management – from initial installation through to the end of an instrument’s service life.
How does Ethernet APL accelerate field-level digitalisation?
Standardised digital communication all the way down to the sensor level has long been a challenge for the process industry. Ethernet APL (Advanced Physical Layer) is the new solution bridging that gap. It merges the benefits of Ethernet with the rugged reliability required for harsh environments – like those in the chemical sector. It transmits data and power over a single cable (Power over Ethernet), which cuts cabling costs and simplifies installation.
The protocol supports long distances and is certified for hazardous areas, including Zone 0. It provides real-time data, improves integration with Industry 4.0 systems, and enables predictive maintenance – making processes safer and more efficient.
With Ethernet APL, VEGA empowers customers to take full advantage of Industry 4.0 and predictive analytics.
What is the digital twin and how does it improve process reliability?
To fully represent the properties of a physical device, you need more than just a digital copy. A digital twin combines a real-world instrument with a virtual model, creating a dynamic, real-time data hub. VEGA leverages this to enhance process reliability across the lifecycle of its sensors.
Key benefits for the chemical industry:
All data in one place: Calibration details, certificates, diagnostics and maintenance logs are always accessible.
Easy access: On-site data can be retrieved via QR codes, RFID tags or serial numbers.
Backup and restore: Settings can be saved and restored – minimising downtime and human error during servicing.
Digital twins simplify maintenance planning and ensure that technicians always have what they need at their fingertips. Integrated into the myVEGA portal, the VEGA Digital Twin enables centralised management of entire sensor fleets – saving time, simplifying documentation and ensuring traceability.
What are the benefits of the myVEGA customer portal?
myVEGA is the digital hub for managing all VEGA instruments across a plant. It helps operators stay organised, streamlines documentation and ensures data is always accessible.
Top features include:
Centralised overview: Instrument configurations, certifications and maintenance records – all structured and easy to navigate.
Digital twin integration: Access complete instrument data in just a few clicks.
Service management: Submit and track service requests directly within the platform.
By consolidating data, myVEGA reduces errors, saves time, and makes ongoing instrument management more efficient.
How does VEGA Inventory System optimise stock management?
Accurate, real-time inventory data is crucial in chemical operations. It allows for timely reordering, prevents stockouts and keeps production flowing. VEGA Inventory System offers a cloud-based platform for monitoring stock levels in tanks, silos and containers.
Its benefits include:
Real-time visibility: Instant level readings from all locations support better decision-making.
Automated reordering: When levels drop below thresholds, replenishment is triggered automatically.
Smarter logistics: Production and supply chain activities are more closely aligned.
The result? Less admin, higher material availability and fewer costly production delays.
How does the VEGA Tools app streamline field operations?
Transmitter access in the chemical industry can be tricky – often in hazardous or remote locations. The VEGA Tools app removes that friction. It enables remote parameterisation and monitoring via smartphone or tablet.
Features include:
Bluetooth-enabled setup: Configure transmitters wirelessly, safely and without direct contact.
Real-time diagnostics: Instantly check readings and fault messages, then take action.
Cybersecurity compliance: Built to meet stringent security standards, protecting access and data.
The app boosts safety, saves time and supports mobile workflows – especially in high-risk or hard-to-reach environments.
vega.com/uk
